CC-4000 SL - BERNSTEIN AG

CC-4000 SL - BERNSTEIN AG

Modular Control Enclosures CC-4000 / CC-4000 SL Modern industrial design Modular Control Enclosures at the highest level The CC-4000 / CC-4000 SL a...

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Modular Control Enclosures CC-4000 / CC-4000 SL Modern industrial design

Modular Control Enclosures at the highest level

The CC-4000 / CC-4000 SL are modular aluminium control enclosure systems. With their outstanding technical features, the enclosures simply and efficiently encapsulate industrial controllers and operator control panels for centralised and decentralised automation in production processes.

The modern, dynamic industrial design of the enclosure gives the entire machine or system a high-quality appearance. Tailored to the size of the controller or operator control panels, a corresponding aluminium section configuration can be selected from the extended range of enclosures. Two enclosure depths (external dimensions: 55 and 99 mm) are possible.

The enclosure depth of the CC-4000 can be adapted precisely to your controller. Based on aluminium frame sections with depths of 52, 80, 140, 200 and 290 mm with extension sections with depths of 68, 128 and 228 mm, depending on the size of the controller, you can choose depths between 52 mm and 646 mm. Your selected width or height is produced by correspondingly cutting and machining the aluminium sections.

In most applications it is necessary to mount the enclosure on a machine or wall. The following BERNSTEIN suspension systems are ideally suited for this purpose:

Thanks to its elegant, slimline design, the CC-4000 SL is the ideal addition to the BERNSTEIN CC-4000 range of control enclosures.

 Light-duty suspension system CS-2000 SL  Suspension system CS-3000  System 80 suspension system Selection of the suitable system depends on the arm length and the total weight of the enclosure. The enclosure sections are prepared (machined) corresponding to the specific suspension system. We would be pleased to assist you in selecting the right system for your application.

Product features  Modern monitor-based industrial design  Modular system made from high-grade cast aluminium with functional surface finish  Choice of other colours (RAL)  Heat dissipation suitable for industrial applications without reducing protection class  Integrated handle elements that make the enclosure easy to handle while underscoring the monitor characteristics  Protection class IP 65  All-round mounting grooves for built-in components, no need for modifications 2

 Internally and externally mounted front panel possible  Door configurations for direct access

Approvals  UL 50 Type 12 (label on demand)

CC-4000 / CC-4000 SL

BERNSTEIN System Solutions Expertise from under one roof Comprehensive range of services from BERNSTEIN Thanks to a comprehensive range of accessories, the modular control enclosures concept can be perfectly adapted to your requirements:  Suspension system components for attaching on the top and on the bottom  Different keyboard solutions  Connecting elements for console versions  Different interface solutions  Internal, external fans or air conditioner  Cable routing components 3

Modular Control Enclosure CC-4000

Opening CC-4000 enclosure from front with hinged frame section.

Opening CC-4000 enclosure from rear with flush-closing door.

Opening CC-4000 enclosure and detaching entire frame section at articulated hinges.

The ergonomically formed handles at the front of the enclosure make safe handling easy.

External view of aluminium section. Generously sized cable channels on the inside. Direct screw mounting of components or mounting with easyto-fit spring nuts.

Combined, frame and expansion sections with different widths make up your specified control enclosure depth.

You determine the type of access

System features

 Hinged rear panel

The single-walled aluminium section offers outstanding heat dissipation properties which are significantly superior to two-walled enclosures where the air trapped between the walls acts as an insulator.

 Frame sections as front door, also for hinge-mounted controller  Frame or extension section (rear door) with articulated hinge (fixed or detachable) The detachable version makes it possible to replace the complete module together with the built-in controller for servicing purposes.

For more demanding requirements, the heat dissipation can be further enhanced and adapted to defined operating conditions by incorporating optional measures such as heat sink rear panel, internal fans or even an air conditioner. You will find further details in our range of accessories for control enclosures in our catalogue Enclosure systems. We would be pleased to assist you in selecting the right system for your application.

4

Stand / console version

BERNSTEIN CS-3000 Curved tube

Your benefits

Attractive design, easy installation, easy cleaning

 Ergonomically arranged and attractive industrial PC workstation  Adjustable inclination of the control enclosure and of the keyboard console for the benefit of the users

NEW at BERNSTEIN: CS-3000 curved tube

 Cable duct integrated at the rear, concealed by a cover panel

 Special design

 Cables and connectors can be routed directly to the attached control enclosure or keyboard console through the coupling head  Vertically adjustable support feet as well as a set of castors for mobile applications that can be fitted directly to the stand are available as accessories.

 Ease of assembly and installation thanks to the bent tube version  Simple cable routing without any joint  Protection from impact and injury to the operator when using suspension system elements on the bottom of the enclosure

5

Modular Control Enclosure CC-4000 SL for high-quality machines and installations

Comparison of handle sections: Left: CC-4000 SL Right: CC-4000

Variety of mounting options thanks to all-round mounting grooves.

Product features

Open for your applications

Thanks to its elegant, slimline design, the CC-4000 SL is the ideal addition to the BERNSTEIN CC-4000 range of control enclosures.

The control enclosure range CC-4000 SL ensures absolute flexibility with its extensive range of accessories and coordinated system consisting of control enclosures, suspension system components and stand.

The modern, dynamic industrial design of the enclosure gives the entire machine or system a high-quality appearance. Tailored to the size of the controller or operator control panels, a corresponding aluminium section configuration can be selected from the extended range of enclosures. With its many outstanding technical features the enclosure makes it easy to encapsulate the controllers cost-effectively.

6

Flush-closing door in the rear.

Without the need for mechanical modifications, built-in components are easy to mount and remove with the aid of spring nuts in the all-round mounting grooves in the enclosure. Rationalisation effects thanks to timesaving installation and servicing.

Modern industrial design System features  Modern monitor-based industrial design  Slimline design for configuring small visualisation systems  Two enclosure depths  Variety of mounting options thanks to all-round mounting grooves  Heat dissipation suitable for industrial applications without reducing protection class  Protection class IP 65

7

Checklist - Enclosure CC-4000

Customer

*Product group

*Code

*Article number

Address Telephone

Customer No.

Telefax

Industry

Contact person

Department

 Pricing enquiry

Target price

Quantity

*Enquiry No.

Annual requirement

 Enquiry

 Order

Delivery date

❶ Enclosure

 Standard  Console encl., upper section  Console encl., lower section

T L

B

❷ Dimensions (mm)

L

Front

R

kg

B

Front panel: e x f = W-111 x H-97

External encl. dimensions Width x height (W x H) 19“ Enclosure

Anticipated installation weight

T R

x x

WxH HM =

H = (n x HM) + 97 -1 HM = 44,45

*Front panel dim. (e x f ) e x f = W - 111 x H - 97

x

**Rear panel dim. (w x h) W x H = W - 61 x H - 47 W x H = W - 63 x H - 47 (hinged rear panel)

x

3 Type of section 4 Enclosure depth, ext.

Installation area: W-125 x H-111 internally mounted front panels

Installation area: W-145 x H-131 externally mounted front panels Enclosure dimensions: B x H

x Section without ribbing Frame section

Extension

with 3 mm deep FP support

 140  200  290

 68  128  228  128  68

with 6.5 mm deep FP support

 52

or

 80

 68  128  228  128  68

Internal depth for internally mounted FP with 3 mm deep FP support When using 6,5 mm FP support, the internal depth is reduced by 3,5 mm Section

52

80

120 140 148 180 188 200 208 216 248 268 276 280 290 308 328 336 348 358 368 376 396 408 418 426 428 436 456 486 496 518 A**

38

66

106 126 134 166 174 186 194 202 234 254 262 266 276 294 314 322 334 344 354 362 382 394 404 412 414 422 442 472 482 504

52

 







140





 



















68



 





 







 

** A = External depth, I = Internal depth * Completed by BERNSTEIN AG





















  





 



 







128 228

 































 

I**







128

8





290 68







200



Expansion



Frame section

80





Internal depth is increased by 6 mm for external mounting.



 











 = Alternative combination

5 Door mount. (susp. syst.)

 Rear panel

Rear panel



 Automotive version



2nd extension

 2nd extension





 2nd extension

 1st extension





 1st extension

1st extension

Section/fixed rear panel

6 Partition

 not mount.  vertical Qty

R

L

Door mounting

 Fr. sect. (from 140)

Frame section

Suspension syst. position Door mounting

 Operator panel, anodis., int. mount.  bottom mount. Dim.: g x h (g = Width, h = Height)  top mounted  1st operator panel x  2nd operator panel x (Important! Partition height for frame section with 3 mm FP support = 20 mm/front panel support 6.5 mm = 25 mm)  3rd operator panel x  mount.on right  mount. on left

 horizontal Qty

 none  standard hinge Rear panel with  3 mm, int. mount.  screw-moun. rear pan. art hinge  ext. screw-mounted  3 mm, ext. mount.  heat sink rear panel Access., front panel Keyboarddrawer from 180 mm depth (2HM = 89 mm, 3HM = 134 mm)  for INTERNALLY mounted panels: seal strip and mounting material  for EXTERNALLY mounted panels:seal strip/washers/nuts M5  without keyboard, 0°, without lock, 2HM  without keyboard, 20°, without lock, 3HM  19” installation kit (9806232000): screws and captive nuts M6  with keyboard, 0°, without lock, Germ., PS2, 2HM  set of clamping elements for SIMATIC Panel PC  with keyboard, 20°, without lock, Germ., PS2, 3HM  to customer specification (description under ⓭)

7 Front panel  none

8 Lock

Square (mm):  6  7  8 (Standard) Two-way bit (mm):  3  5  Daimler Benz  T-handle without lock

9 Preparation for susp. syst. Type of coupling  Turn/tilt coupling (from section 128)  Flange (see System)  Tilt adapter (from section 200)  Coupling head CC-4000  Console connector  Automotive adapter  KDL 16/4

Triangle (mm):

7

 T-handle with lock

8  Customer specification

 No

System

 WS coupling  CS-3000/48  Special preparation to customer specificat.

 SL (only section 80)  CS-3000 (fr. sect. 128)  80 (from section 128)  SS cover, top  SS cover, bottom  SS in section

 KDL 24/5

 Top

 Bottom

T

B

only with automotive adapter without SS preparation (KDL = cable gland strip)

 Grommet 3-4 mm Qty

 Grommet 6-7 mm Qty

 Dummy grommet Qty

❿ Surface finish

Standard  RAL 9006, powder-coated  anodised, natural  RAL 9006, powder-coated  anodised, natural  anodised, natural

Customer specification     

Horizontal sections: Vertical sections: Partition: Front panels: Rear panels:

⓫  Automotive version: double GK seal, braided earthing strap, front door arrester ⓬  Climate control data for checking heat dissipation over enclosure surface (Pv) total installed power loss (°C) max. temperature, installation (e.g. PC)

⓭ Accessories, Remarks

 annexes

(°C) ambient temperature at enclsoure location (V) power supply for active cooling  no annexes 9

Checklist - Enclosure CC-4000 SL

Customer

*Product group

*Code

*Article number

Address Telephone

Customer No. Telefax

Industry

Contact person

Department

 Pricing enquiry Target price

Quantity

*Enquiry No.

Annual requirement

 Enquiry  Order Delivery date

1 Enclosure

 Standard  Console enclosure, upper section  Console enclosure, lower section

T L

R B

Front

2 Dimensions (mm)

R

installation weight

kg

B

Front panel : e x f = W-81 x H-73

External enclosure dimensions Width x height (w x h)

x

19“ Enclosure

x

H = (n x HM) + 73 - 1 HM = 44,45

Installation area: W-95 x H-87 internally mounted front panel

HM =

Front panel dim. (e x f ) e x f = B - 81 x H - 73

x

Rear panel dim. (w x h) w x h = W - 31 x H - 23 w x h = W - 33 x H - 23 (hinged rear panel)

x

3 Type of section

Anticipated

T L

Installation area W-115 x H-107 externally mounted front panel Enclosure dimensions: W x H

x Section without ribbing

 55

 99

Section

4 Enclosure depth, ext. (frame section with 6.5 mm deep FP support)

55

99

External depth (mm)

35

79

Internal depth (mm)

(Internal depth increased by 6 mm for external mounting)

5 Door mounting

Door mounting, left



Fixed rear panel

* Completed by BERNSTEIN AG

10

Door mounting, right

 Standard hinge  Standard hinge  Screw-mount. rear pan. articul. hinge  Screw-mounted rear panel articulated hinge

6 Partition (Important! Partition height for frame section = 25 mm)

 not mounted(Standard)  vertical  mounted on right Qty.  mounted on left  waagerecht  bottom mounted Qty.  top mounted

 operator panel anodised, natural

(not mounted for inside) s = 3 mm

Dimension: g x h

1st operator control pan. 2nd operator control pan.

(g = Width, h = Height)

x x

Accessories, front panel

7 Front panel

 none

with:  3 mm, int. mounted

 3 mm, ext. mounted Rear panel  none

 for INTERNALLY mounted panels: seal strip and mounting material  for EXTERNALLY mounted panels: seal strip/washers/nuts M5  19” installation kit (9806232000): screws and captive nuts M6  set of clamping elements for SIMATIC Panel PC 670/870

with:  3 mm, externally screw-mount.

 3 mm, hinged 8 Lock

 6 Triangle (mm):  7 Two-way bit (mm):  3 Daimler Benz: 

Square (mm):

9 Preparation for suspension syst.

7 8 5

 8 (Standard)

 No

 T-handle without lock  E1  Special lock/customer specification  Top

T

Type of coupling/system

  

SL flange / turn/tilt coupling (only section 99)

Side:

Coupling head CC-4000

 Bottom

Special preparation to customer specification

B

❿ Surface finish

Standard

Customer specification

Horizontal sections:

 RAL 9006, powder-coated  anodised, natural  RAL 9006, powder-coated  anodised, natural  anodised, natural

    

Vertical sections: Partition: Front panels: Rear panels:

⓫ EMV Version (electromagnetic compatibility)



Conductive connection between enclosure body, door, FP and RP

⓬  Automotive version; braided earthing strap ⓭  Climate control data for checking heat dissipation over enclosure surface (PV) total installed power loss (°C) ambient temperature at enclosure location (°C) max. temperature of installation (e.g. PC) (V) power supply for active cooling

⓮ Accessories, Remarks  annexes  no annexes

11

700 0001 059 . 10.2012 . We reserve the right to make changes

Switch systems – Economy meets safety

Sensor systems – Compact intelligence

Enclosure systems – Function and design

www.bernstein.eu

Contact International Headquarters BERNSTEIN AG Hans-Bernstein-Str. 1 32457 Porta Westfalica Fon + 49 571 793-0 Fax + 49 571 793-555 [email protected] www.bernstein.eu Denmark BERNSTEIN A/S Fon + 45 7020 0522 Fax + 45 7020 0177 [email protected]

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