Kart Engine Kart Engine Mc-49E - Rear Engine Karts

Kart Engine Kart Engine Mc-49E - Rear Engine Karts

Kart Engine McMc-49E Illustrated Parts List Part No. 400160D Serial No. Prefix 14- August 1972 Price $ 7.50 The following pages contain an illust...

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Kart Engine

McMc-49E

Illustrated Parts List

Part No. 400160D Serial No. Prefix 14-

August 1972 Price $ 7.50

The following pages contain an illustrated parts list for the Mc-49E ‘Standard’ Limited type Kart Engine. Due to small differences between engines, it is important that the Serial Number of your kart engine be included whenever spare parts are ordered. This will assure receiving the proper parts from McCulloch Racing Corporation. The McCulloch Racing Corporation reserves the right to modify or change replacement part numbers without (1) prior notification or (2) obligation to back-fit or supply back-fit components for units previously shipped from McCulloch Racing Corporation.

©

Figure Description Figure 1. Figure 2. Figure 3.

Page #

Engine Assembly, Model Mc-49E Engine McCulloch Carburetor Powerhead Assembly Accessories

This Illustrated Parts List is Part No. 87743.

This document, logos and all illustrated figures are Copyright © 2000-2002 McCulloch Racing Corporation, Henderson, Nevada, U.S.A.

McCulloch Racing Corporation P.O. Box 531351, Henderson, Nevada 89053-1351 U.S.A. Page 1

www.mccullochracing.com

IPL Part No. 87743

2 4 6 8

Mc-49E

McCulloch Racing Engine

Copyright © 2000 McCulloch Racing Corporation

Figure 1. Engine Assembly, Model Mc-49E Engine Part No. IPL 87743

www.mccullochracing.com

Page 2

Mc-49E

McCulloch Racing Engine

FIGURE 1. ENGINE ASSEMBLY, MODEL MC-49E ENGINE Index No . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Page 3

Part Number 100249 100153 48542 55252B 103947 48608A 48604A 104476 51480 57173 51809A 48791 48605 102128 100311 58139A 48909 102388 103100 48609 55615 102761 101191 102189 48796B 57565

Description

Units Per Assy.

Nut – Hex ¼-28............................................................................................ 2 Washer – Lock ¼”........................................................................................ 2 McCulloch Carburetor Assy (See Figure 2) ................................................ 1 Gasket - Carburetor ..................................................................................... 1 Screw – Hex hd 10-24 x 1” lg (SEMS) ......................................................... 4 Manifold Assy - Intake ................................................................................. 1 Gasket – Intake Manifold ............................................................................. 1 Reed Valve Plate Assy ................................................................................ 1 ---------Screw – Hex hd 8-32 x 0.31” lg ........................................................ 2 ---------Lockplate.......................................................................................... 1 ---------Clamp – Reed ................................................................................. 1 ---------Valve – Reed ................................................................................... 1 --------- Plate – Reed .................................................................................. 1 Gasket – Reed Valve................................................................................... 1 Screw – Hex hd ¼-20 x 1 ¼” lg ................................................................... 4 Washer – Plain ¼” ....................................................................................... 4 Bottom - Crankcase ..................................................................................... 1 Gasket – Crankcase Bottom........................................................................ 1 Screw – Hex hd 10-24 x 5/8” lg.................................................................. 2 Lockwasher – No. 10 ................................................................................... 2 Header - Exhaust......................................................................................... 1 Guard - Dirt.................................................................................................. 1 Screw – Hex hd 10-24 x 7/8” lg ................................................................... 4 Locknut – Hex 10-24 ................................................................................... 2 Washer – Plain No. 10................................................................................. 4 Fan Housing Assy........................................................................................ 1 Cover Assy – Spark Plug............................................................................. 1 Powerhead Assy. (See Figure 3) ................................................................ 1

www.mccullochracing.com

IPL Part No. 87743

Mc-49E

McCulloch Racing Engine

Copyright © 2000 McCulloch Racing Corporation

Figure 2. McCulloch Carburetor

Part No. IPL 87743

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Page 4

Mc-49E

McCulloch Racing Engine

FIGURE 2. McCulloch Carburetor Index No . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Page 5

Part Number

48890B 104520 100002 48913 48911 57274A 57272A 55067B 55090 48810 104001 51705 104814 50701A 48820 104814 53309 104570 55082 48818A 55397 104164 104305 55688 57172 55476 55475 55474 55689 53325 104407 55690B 102758 55062A

Description

Units Per Assy.

McCulloch Carburetor Assy. ........................................................................ 1 ---------Screw – Pan hd 10-24 x 7/8” lg ........................................................ 4 ---------Washer – Plain #10 ......................................................................... 4 ---------Body Assy. – Fuel Pump .................................................................. 1 ------------------Filter – Fuel Pump ................................................................. 1 ---------Diaphragm – Fuel Pump .................................................................. 1 ---------Plate – Carburetor diaphragm .......................................................... 1 ---------Diaphragm........................................................................................ 1 ---------Needle – Metering ........................................................................... 1 ---------Needle – Metering Main ................................................................... 1 ---------“O” Ring............................................................................................ 2 ---------Spring – Idle Screw .......................................................................... 1 ---------Screw – Pan hd 4-40 x ¼” lg (SEMS)............................................... 1 ---------Arm – Throttle Shaft ......................................................................... 1 ---------Spring – Throttle Return ................................................................... 1 ---------Screw – Pan hd 4-40 x ¼” lg (SEMS)............................................... 1 ---------Plate - Throttle.................................................................................. 1 ---------Screw – Fil hd 8-32 x ¼” lg (SEMS) ................................................. 1 ---------Clip – Throttle shaft .......................................................................... 1 ---------Shaft – Throttle Assy ........................................................................ 1 ---------Screw – Idle . ................................................................................... 1 ---------Screw – Pan hd 4-40 x ¼” lg ............................................................ 1 ---------Pin – Inlet Lever ............................................................................... 1 ---------Lever – Inlet Cover........................................................................... 1 ---------Spring – Inlet Lever .......................................................................... 1 ---------Valve – Needle ................................................................................ 1 ---------Body – Needle ................................................................................. 1 ---------Seat – Needle ................................................................................. 2 ---------Washer – Valve ............................................................................... 1 ---------Carburetor Body Assy ...................................................................... 1 ------------------Plug – Expansion .................................................................. 1 ------------------Seal – Capillary .................................................................... 1 ------------------Plug – Expansion................................................................... 1 ------------------Bushing – Carburetor body.................................................... 2

www.mccullochracing.com

IPL Part No. 87743

Mc-49E

McCulloch Racing Engine

Copyright © 2000 McCulloch Racing Corporation

Figure 3. Powerhead Assembly (Crankcase)

Part No. IPL 87743

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Page 6

Mc-49E

McCulloch Racing Engine

Figure 3. Powerhead Assembly (Crankcase) Index No . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

Page 7

Part Number 101179 101270 48785A 100199 102289 102189 55494 50671 50588 50589 100251 100057 57225 50381A 103672 50076A 103672 50074 57126 101326 54184 50663 51240 100824 103746 100199 47675 101965 100003 51251 51253 48975 48973 101883

48518 48978 104378 101206 48543 104589 47672 58132 51209 48586 47661 104128 104129 18556A 101143 28053 101326

Description

Units Per Assy.

Nut – Hex 7/16 - 20...................................................................................... 1 Washer – Special ........................................................................................ 1 Flywheel Assy.............................................................................................. 1 Key – Woodruff #3 ....................................................................................... 1 Screw – Hex hd 10-24 x ¾” lg ..................................................................... 4 Washer – Plain #10 ..................................................................................... 4 Sealing Screw – Hex hd .............................................................................. 2 Retainer – Breaker Box Cover ..................................................................... 1 Breaker Box Cover ...................................................................................... 1 Gasket – Breaker Box Cover ....................................................................... 1 Nut – Hex 8-32............................................................................................. 1 Lockwasher – Internal No. 8 ........................................................................ 1 Wire Assy - Primary ..................................................................................... 1 Insulator- Breaker Terminal ......................................................................... 1 Screw – Fil hd 8-32 x ½” lg (SEMS) ............................................................ 1 Breaker Assy. .............................................................................................. 1 Screw – Fil hd 8-32 x ½” lg (SEMS)............................................................. 1 Condenser ................................................................................................... 1 Crankcase Cover Assy. .............................................................................. 1 ---------Nut – Hex 10-24 ............................................................................... 2 ---------Wiper – Crankcase cover felt ........................................................... 1 ---------Oil Seal – Crankcase ...................................................................... 1 ---------Cover – Crankcase (Order Crankcase cover Assy #57126)............. 1 Gasket – Crankcase cover .......................................................................... 1 Bearing - Ball ............................................................................................... 1 Nut – Flexlock 3/8-24................................................................................... 1 Key – Woodruff #3 ....................................................................................... 1 Mc-2 Nameplate .......................................................................................... 1 Screw – Hex hd 10-24 x 7/8” lg (SEMS) ...................................................... 2 Washer – Plain No. 10................................................................................. 2 Lamination Assy. ........................................................................................ 1 Retainer – Coil............................................................................................. 2 Coil and Terminal Assy................................................................................ 1 ---------Wire Assy. – Spark Plug................................................................... 1 ---------Wire Assy. – Ground ........................................................................ 1 ---------Coil Assy. (Order Coil and Terminal Assy. #48975) ......................... 1 Plug – Spark 14-mm .................................................................................... 1 Piston Assy.................................................................................................. 1 ---------Ring Set – Piston (Two rings – top ring chrome).............................. 1 ---------Bearing – Closed End ...................................................................... 1 ---------Bearing – Open End......................................................................... 1 ---------Piston (Order Piston Assy. #48518) ................................................. 1 Connecting Rod Assy. ................................................................................. 1 ---------Screw – Skt hd 10-32 x 0.552” lg. ................................................... 2 ---------Bushing – Floating............................................................................ 2 Pin – Piston ................................................................................................. 1 Washer – Thrust .......................................................................................... 2 Crankshaft ................................................................................................... 1 Crankcase Assy. ......................................................................................... 1 ---------Oil Seal............................................................................................. 1 ---------Bearing – Needle ............................................................................. 1 ---------Retainer – Nut .................................................................................. 4 ---------Locknut – Hex ¼-20 ......................................................................... 4 ---------Retainer – Nut .................................................................................. 2 ---------Nut – Hex 10-24 ............................................................................... 2 ---------Crankcase (Order Crankcase Assy. #47661)................................... 1

www.mccullochracing.com

IPL Part No. 87743

Mc-49E

McCulloch Racing Engine ACCESSORIES

Part Number 13639A 13638A 13637A 48736A 48734A 48714A 104460 48737 48637 48638 48639 48712A 48645 14317 48711D 48663 13178A 13598

Description Clutch, Drum, Bearing and Sprocket Assy. – 10 Tooth, #35 Chain Clutch, Drum, Bearing and Sprocket Assy. – 11 Tooth, #35 Chain Clutch, Drum, Bearing and Sprocket Assy. – 12 Tooth, #35 Chain Drum, Bearing and Sprocket Assy. – 10 Tooth, #35 Chain Drum, Bearing and Sprocket Assy. – 11 Tooth, #35 Chain Drum, Bearing and Sprocket Assy. – 12 Tooth, #35 Chain --------- Bearing – Clutch Drum --------- Spacer – Sprocket Sprocket – 10 tooth #35 Chain Sprocket – 11 tooth #35 Chain Sprocket – 12 tooth #35 Chain Clutch Assy. – Dry Header – Exhaust (Tuned) Kit – Muffler Kit – Starter, Recoil Kit – Starter, Pawl Kit – Engine Mounting Carburetor Inlet Stack

All line drawings and logos are Copyright © 2000-2002, McCulloch Racing Corporation, Henderson, Nevada, U.S.A. Any reproduction of this document, its line drawings, illustrations or logos without the express written consent of McCulloch Racing Corporation is illegal and is punishable under International Copyright Agreements. If you would like to reproduce this document for your own use, please contact McCulloch Racing Corp. by writing to: McCulloch Racing Corp., Legal Department, P.O. Box 531351, Henderson, NV 89053-1351 U.S.A. Or emailing to [email protected] McCulloch Racing Corp. is the sole owner of the following copyrighted symbols and or logos:

Part No. IPL 87743

www.mccullochracing.com

Page 8