proteus atex crawler

proteus atex crawler

Contents 20 YEARS OF INNOVATION 4 SOLOPro+ 6 CAMERAS & AUXILIARY LIGHTS 14 PROTEUS SYSTEMS 16 COMPATIBLE COILER 26 MANUAL CABLE REELS ...

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1 Einleitung und Zweck .................................................................................................

Contents 20 YEARS OF INNOVATION

4

SOLOPro+

6

CAMERAS & AUXILIARY LIGHTS

14

PROTEUS SYSTEMS

16

COMPATIBLE COILER

26

MANUAL CABLE REELS

28

MOTORISED CABLE REEL

30

PROTEUS POWER

31

PORTABLE STORAGE TROLLEY

32

FLOATATION RAFT

34

PROLASER PROFILING 35 MANHOLE TOP ROLLER

36

CABLE GUIDE PULLEY

36

ROLLER & CENTERING SKIDS

38

PRESSURE KIT

39

ALL TERRAIN WHEELS

39

LATERAL PIN KIT

39

ACCESSORIES 40 CUSTOM VAN FIT-OUTS

42

SERVICE SUPPORT

45

3

20 YEARS OF INNOVATION CONTINUING TO DELIVER CUTTING EDGE PIPELINE INSPECTION SOLUTIONS Founded over 20 years ago, Mini-Cam Ltd specialises in the manufacture and distribution of Pipeline Inspection Systems. Our growing reputation has enabled us to establish a strong global presence through our International Dealer Network providing sales, servicing and support to customers in over 25 countries worldwide. Our industry knowledge, experience and customer feedback have enabled us to continually innovate and develop leading solutions for challenging environments, producing smart, user-friendly, durable, high-quality systems at very affordable prices. Our own custom design and manufacturing facilities provide us with a quality control process of the highest order, maintaining our own, as well as UK and EU standards, including the ISO9001 for which we have been accredited since 2005.

Our complete range of innovative systems provides for every need of most pipeline inspection requirements. The modular architecture of our systems, with ongoing developments introducing new technologies, gives us the flexibility through our custom design and build service to provide bespoke solutions for specific requirements, where your specifications can be incorporated into our own designs. Long after our customers have purchased, we understand the importance of keeping their equipment working and performing. Our enviable after-sales service is highly respected throughout the industry and we always aim to service and repair equipment in as short a time as possible, to ensure minimal downtime for our customer's businesses.

Left: Mini-Cam's UK Headquarters and Production Facility Above: Part of Mini-Cam's Support Vehicle Fleet

4

TOTAL INSPECTION PRODUCTIVITY SOLOPro+ has all you need to inspect pipes, document your findings, and create detailed reports for on-site delivery. It captures detailed footage under tough conditions, and its interface offers robust tools – including observation entry and reporting options – and accepts USB and SD media for easy offload of data, video, images and reports. SOLOPro+ is WiFi enabled to allow remote access to stored images and data.

COILER Welded steel construction with a protective powder coat finish mean SOLOPro+'s reel stands up to the punishment of daily field use. It's sealed slip ring ensures reliable operation, while measurements from the integral distance counter apppear onscreen. SOLOPro+ reel is available in 3 sizes; 40m, 60m and 100m 100m (330')

60m (200') 40m (130')

5

SOLOPro+ INTELLIGENT, FLEXIBLE, RUGGED WITH TOTAL INSPECTION PRODUCTIVITY Mini-Cam’s mission is simple: to design and build intelligent, reliable pipeline inspection systems with innovative features. The new SOLOPro+ combines the tried and tested best selling SOLOPro™ and SOLOPro 360™ systems, with a host of new features that deliver an improved user experience for efficient inspections and accurate reporting. The redesigned control unit features an integral joystick control, ergonomic soft-touch keypad, and user friendly multi-function hot keys which mirror an intuitive on-screen display to enable quick and accurate navigation of the numerous features. The customisable interface displays real-time footage on a 200mm Sunlight Readable LCD screen, you can zoom video 3X, capture still images, enter up to 16 pages of text, browse thumbnail galleries and select among available languages. Offloading images and data is as simple as plugging in a USB stick or SD Card. The controller runs off mains power, vehicle power or an internal rechargeable 6-hour battery, and comes WiFi enabled to allow remote access to stored images and data, users can simply drag and drop files from CCU to PC, or upload to the Cloud directly on-site. Mini-Cam’s ProPIPE reporting software comes as standard with all systems, and WinCan Embedded catalogues allow you to form industry standard reporting directly from the field. Mini-Cam’s cameras are unrivalled for quality and reliability, the Self Levelling Axial Camera (CAM025) and Pan & Rotate Camera (CAM026) come as standard with the top end SOLOPro+ DUO System. Separate Axial Camera and Pan and Rotate Camera systems are part of the new line-up. Each system is available with a choice of 40m, 60m or 100m reel of rugged construction with a sealed slip ring and new style friction brake.

Left: SOLOPro+ 60 Metre with Self Levelling Axial Camera Top right: Easy-fit CCU Locators Bottom right: CCU210

6

7

F4

F5



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F6

SOLOPro+ FEATURES INNOVATION THAT EXCELS Hom

e End

OK Prev Next

HOT KEYS

JOYSTICK CONTROL

SOFT KEY NAVIGATION

EASY-FIT CCU

Intuitive user-friendly multi-function keys. Colour coding matches the key to the on-screen menu.

The joystick provides smooth accurate control of the Pan & Rotate camera.

Soft-touch QWERTY style keyboard for responsive key actions.

Mini-Cam's unique cow-horn shaped CCU locator makes for a secure quick fit, ready for work.

FRICTION BRAKE

DATA TRANSFER

OPTIONAL CAMERAS

ADAPTOR KIT

A simple one handed operation. The brake can be fully locked, unlocked or applied as a friction brake to avoid unwanted pay-off of the rod.

Offloading images and data is as simple as plugging in a USB stick or SDHC card. WiFi enabled to allow remote access to stored images and data.

Both cameras feature high powered LED lighting. Choose from Self Levelling Axial camera or the Pan & Rotate with 360° endless rotation and Pan 135° +/-

Optimize your view in lines 75mm and larger using the adaptor kit with three centering skids supplied with your SOLOPro+ system.

8

FUNCTIONALITY AT YOUR FINGERTIPS Capture Footage Grab MPEG video and JPEG images, and zoom up to 3X on video. Enter Observations Use optional data-entry module to log inspection findings. Review Footage Organize videos and images folders, then find them using the thumbnail gallery. Review media using standard controls. Generate Reports Use optional reporting module to create an inspection report, then transfer it to USB media for on-site delivery. Offload Data Copy video, images and data to USB or SDHC media for easy transfer to PC and seamless integration with WinCan reporting and querying capabilities. Write Screen Text Type and store up to 16 pages of on-screen text. Customize text colour, position and background colour. Use the SOLOPro+ control unit to view, record and annotate inspection footage from any composite video source

9

Control Hardware Set sonde frequency, adjust illumination, and zero/offset meterage. Configure Preferences Set language and date/time; establish file formats and naming conventions; adjust camera parameters; choose interface theme and power-saving scheme; update firmware.

INDUSTRY STANDARD REPORTING SOFTWARE ProPIPE Report was designed and developed by Mini-Cam's in-house team of software engineers. It enables users to create professionally presented, detailed reports while on site. Quick and easy-to-use, ProPIPE Report streamlines pipeline inspection diagnostics, making your business ultra efficient, reducing your costs and eliminating those long hours in the office.

WinCan SOFTWARE You can also export observation data seamlessly to WinCan software (sold separately) and benefit from; database capabilities • WRc3 and WRc4 compliance • GIS Integration • advanced technology modules • enhanced reporting • support for network installation and enterprise databases (Oracle, SQL).

10

CONTROLLER CCU210

SYSTEM

SPECIFICATIONS - SOLOPro+

SOLOPRO + Axial

SOLOPRO + Pan & Rotate

SOLOPRO + Duo

6-hour Lithium-Ion

3 3

3 3

3 3

Mains power (100-240 Vac) or vehicle power (12 or 24 VDC) using supplied adaptors

3

3

3

Display

8" TFT LCD (800 x 600 pixels) Sunlight readable

3

3

3

Keyboard

Full QWERTY* style membrane keyboard with arrow keys for navigation and separate joystick for camera control.

3

3

3

3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3

Video Format Battery Charging

Video Recording Image Capture Text Overlay Internal Memory External Media Language Support Connections Environmental Rating

Construction

REEL

Finish Distance Counter Units Controls Weight Dimensions

Imager

CAM025 AXIAL

MPEG4 (WinCan compatible) JPEG (live or from recorded video) 16 page (selectable text and colours) 32 GB (expandable to 128 GB) SDHC and USB 2.0 Multiple Power Reel IP54

Weight Dimensions

(W x H x D) mm (W x H x D) inches Welded Steel Powder Coated Feet, Metres Friction Brake 40m / 60m / 100m 40m (130') / 60m (200') / 100m (330') (L x W x H) mm (L x W x H) inches 1/4" colour CCD with DSP (Digital Signal Processor)

Effective Pixels

512 x 582

Resolution

470 HTVL

Sensitivity

< 1.0 lux

Aperture / Field of View Image Orientation Size Illumination System Illumination Intensity Construction Pipe Compatibility Sonde Pipe Adaptor Kit

11

PAL

F2.5 / 75° Auto-levelling 41mm (1.16") diameter 4 LED Adjustable (to 12.5k lux at 150mm) Stainless Steel 50mm (2") and up 33 kHz / 512kHz / 640 kHz 3" / 4" /6" Skids

3 3 kg (6.6lb)kg

3 kg (6.6lb)

3 kg (6.6lb)

435 x 250 x 140 17.1 x 9.8 x 5.5

435 x 250 x 140 17.1 x 9.8 x 5.5

435 x 250 x 140 17.1 x 9.8 x 5.5

3 3 3 3

3 3 3 3

3 3 3 3

3 40m 15kg (33lb) • 60m 20kg (44lb) • 100m 30kg (66lb) 40m (130') 530 x 365 x 690 20.8 x 14.3 x 27.1

60m (200') 690 x 370 x 890 27.1 x 14.5 x 35

100m (330') 790 x 370 x 960 31.1 x 14.5 x 37.7

3 3 3 3 3 3 3 3 3 3 3 3 3

-

3 3 3 3 3 3 3 3 3 3 3 3 3

-

CAM026 PAN & ROTATE OPTIONS ACCESSORIES SOFTWARE

SOLOPRO + Axial

SOLOPRO + Pan & Rotate

SOLOPRO + Duo

3 3 3 3 3 3 3 3 3 3 3 3 3

1/4" colour CCD with DSP

-

Effective pixels

512 x 582

-

Resolution

470 HTVL

-

Sensitivity

< 1.0 Lux

-

F2.5 / 75°

-

Auto-levelling

-

41mm (1.16") dia

-

6 LED

-

Adjustable (to 12.5K lux at 150mm)

-

Aluminium / Stainless steel

-

150mm (6") and up

-

33 kHz / 512 kHz / 640 kHz

-

6" / 8 " Skids

-

3 3 3 3 3 3 3 3 3 3 3 3 3

3

3

3

3 3 3 3 3 3

3 3 3 3 3 3

3 3 3 3 3 3

Imager

Aperture / field of view Image Orientation Size Illumination System Illumination intensity Construction Pipe compatibility Sonde Pipe adaptor kit

ProPIPE Reporting

WinCan Embedded

Reel-to-controller cable Vehicle power adaptor Mains power adaptor Memory

8 GB USB Drive / 8 GB SDHC card

Accessory Case Mini-Cam Lanyard Composite video input pigtail Memory card upgrade Roller skids

130mm / 180mm

- Not applicable optional alternative languages available

*

12

B

C C

A

E

Above: A – Self Levelling Axial Camera CAM025 B – Pan & Rotate Camera CAM026 C – Proteus Auxiliary Lights (Non Back Eye) ALN300 D – Proteus Auxiliary Lights (Reverse Camera) ALN300 E – Axial Camera CAM027

13

D

CAMERAS & AUXILIARY LIGHTS PRECISION CAMERAS FOR OPTICAL EXCELLENCE Designed and developed in house, Mini-Cam's expanding range of high quality cameras includes our trusted Self Levelling Axial camera for use with the SOLOPro+ system, and the Pan & Rotate with 360° continuous rotation and 135° +/- pan for use with both Proteus and SOLOPro+ systems. Featuring high powered ultra-bright LED lighting and motorised focus our Auxiliary Lights provide optimum illumination for better clarity of images. Highest quality components are sourced from around the world and our skilled technicians assemble and rigorously test the cameras and lights at our UK production facility. Built for longevity the cameras are rugged, with robust and precise connectors, and engineered to perform with excellent optical qualities.

NEW PAN & ROTATE ZOOM CAMERA CAM028 The latest addition to the MIni-Cam range of cameras is the Pan & Rotate Zoom Camera (CAM028). Designed and manufactured to our enviable standards, the big-brother to our smaller Pan & Rotate (CAM026) this larger, rugged built camera features our signature clusters of 3 powerful, ultra-bright LEDs for maximum illumination, and dual lasers for diameter and defect measurement. Shudder-free horizontal and vertical viewing is smooth and easy with the pan and tilt function and full 360° rotation, and our unique quick install connector makes getting ready for inspection as easy as twist-and-lock.

14

A HIGHLY FLEXIBLE MODULAR EXPANDABLE SYSTEM

15

MASSIVE CABABILITIES SKILLFULLY MINIATURISED

CUTTING EDGE INNOVATION MADE AFFORDABLE

BUILT TO WORK AGAIN AND AGAIN IN THE HARDEST PLACES

PROTEUS SYSTEMS FUTURE-PROOF AND EXPANDABLE THE PROFESSIONAL PIPELINE INSPECTION SOLUTION With our experience of innovating solutions for the Pipeline Inspection Industry extending back over 20 years, we have created our most advanced, most capable, most feature-rich, and most expandable system.

All our Proteus crawlers also feature CAN bus technology, allowing communication directly between each piece of attached equipment, and can relay control and status information such as activity, speed, pressure, inclination and temperature.

Proteus has been designed to meet your needs in the real world: a system which is highly affordable, reliable, fully supported by experienced engineers, our “Here to Help™” video built-in support, highly expandable and - most importantly - future proof.

Designed and developed in-house, Mini-Cam’s Proteus crawlers are part of an entry-level modular system for the pipeline inspection market, and can be installed as part of our Custom Van Fit-Out service (UK only see page 42), or be fully portable with the Proteus Storage Trolley (see page 32) and Battery components, giving up to 5 hours of inspection in a highly compact solution.

CRP150

CRP300

CRP300 The Beast (with Balloon Wheels)

16

B

A

Product Code: CRP150 C

17

A – Proteus Crawler CRP300 B – Portable Storage Trolley PTP01 (Equipment shown sold separately) C – Manhole Top Roller TRP01

PROTEUS FEATURES INNOVATION THAT EXCELS

MANUAL ELEVATOR

OPTIONAL CAMERAS

AUXILIARY BACKEYE

The in-built elevator device allows for quick and easy centring of the camera in pipe sizes up to 600mm.

Choose from Axial camera (CAM025) or Pan & Rotate (CAM026) with full 360° rotation and Pan 135° +/-

The auxiliary light features a colour rear view camera to aid crawler reversing.

INCLINATION SENSOR

IN-BUILT LOWERING DEVICE

QUICK-CHANGE WHEEL LOCK

For fast and easy deployment and retrieval.

Designed and developed exclusively by Mini-Cam, our patent pending wheel lock device makes changing wheels quick and easy.

OPTIONAL LARGE WHEELS 4 different size wheel options allow the crawler to be centred in pipe sizes from 150mm to 600mm.

The lateral axis detects the crawler roll angle. The longitudinal axis determines pipe inclination and can be recorded in the survey.

HEAVY DUTY CONNECTOR Our robust, heavy duty lock system requires no tools to connect or dis-connect.

18

19

THE BEAST ENGINEERED TO MAKE EASY WORK OUT OF CHALLENGING ENVIRONMENTS The Proteus CRP300 is a beast of a crawler, substantially solid enough to provide unparalleled inspection possibilities in larger diameter pipes with high flow rates. “The Beast” was made for challenges and makes easy work of some of the more difficult environments, and yet gives even more benefits as part of the wider Proteus system. It has all the features and functionality of its smaller, more compact partner — the CRP150 — and the same professional-grade quality, reliability and accuracy our customers expect from a Proteus crawler. The Proteus CRP300 features as standard: an electronic clutch, motorised height adjustment, built-in multi-frequency SONDE, LED auxiliary lights and variable wheel size options using our unique patent pending quick release locking system. Motorised Elevator

20

PROTEUS ATEX CRAWLER UNCOMPROMISING PERFORMANCE AND SAFETY The Proteus ATEX crawlers have been engineered, built and tested for safe use in some of the most dangerous situations, without compromising on any of the features and benefits of our other Proteus crawlers. With ATEX approval these crawlers make working in ZONE 2 and other explosion-risk environments much easier and safer than alternative methods, giving you a clear, sharp eye into the unknown, without introducing risk through use of electronic devices. They have all the features, functionality and agility of the CRP150 & CRP300 crawlers with the same professional-grade quality, reliability and accuracy our customers expect from a Proteus crawler. The Proteus ATEX crawlers feature as standard: built-in height adjustment, multi-frequency SONDE, lowering device, and variable wheel size options using our unique patent pending quick release locking system.

21

SPECIFICATIONS - PROTEUS

CRAWLER

Pipe Diameter

mm inches

CRP300

150 - 600 6 - 24

300 - 1000 12 - 40

Weight

9.25 kg (20.3lb)

32 kg (66lb)

Pressure Depth Rating

1 bar (14.50psi)

1 bar (14.50psi)

Manual

Motorised

Built-in Elevator

3

3

4 size options

3 size options

3 3 3

3 3 3

L x W x H mm L x W x H inches

320 x 120 x 100 12.5 x 5 x 4

500 x 220 x 170 1911/16 x 821/32 x 611/16

Linux

3

3

3

3

430 x 280 x 150 16.9 x 11 x 6

430 x 280 x 150 16.9 x 11 x 6

3

3

3

3

3

3

Quick Change Wheel Lock Optional Large Wheels Multi-Frequency Sonde Transmitter Inclination Sensor Heavy Duty Connector Dimensions Operating System

CONTROL UNIT

CRP150

Screen Interfaces

XGA (1024 x 768 pixels) Daylight Viewable Ethernet, RS232, USB 2.0

Internal Storage

Internal Solid State

External Storage

2 x USB 2.0 /SDHC

File Format

MPEG-4 / JPEG Stills

Weight

5.5 kg (12.12lb)

Dimensions

L x W x H mm L x W x H inches

CAM027 CAM026

Pressure Depth Rating

ALB300

Standard Pressure Depth Rating

Pressure Depth Rating

Power consumption Weight Dimensions Standard Power consumption Weight Dimensions Standard Power consumption Weight Dimensions (L x W x H)

PAL 1 bar (14.50psi) 6W 0.25 kg (0.55lb) 52 x 52mm (OD) 2.04 x 2.04 inches (OD) PAL 1 bar (14.50psi) 6W 0.85 kg (1.87lb) 120 x 73mm (OD) 4.7 x 2.8 inches (OD) PAL 1 bar (14.50psi) 6W 0.32 kg (0.7lb) 84 x 68 x 50mm (OD) 3.3 x 2.6 x 1.9 inches

22

QRW90 90mm Wheels

SYSTEM CONFIGURATION QRW115 115mm Wheels

CRP150 150mm Crawler

PRO-PIP-REP Reporting Software

Manual Cable Reel RMP300 / RMP200 RMP100

CCU208 Digital Control Unit

QRW140 140mm Wheels

QRW140XL 115mm Wheels

CRP300 300mm Crawler

QRW90/115/140CB

Carbide Wheels

Motorised Cable Reel RAP300 / RAP200

QRW90/115/140HG

WIN-CAN-REP Embedded Software

High-Grip Wheels

FRP01 Floatation Raft QRW250 250mm Wheels

23

QRW250XL 250mm Wheels

ALB300 Auxilliary Light / Backeye

BPP-24 Proteus Battery Back

CAM026 Pan & Rotate Camera

LCP05 Link Cable

FRP01 Floatation Raft CCP60R Ready Coiler

CGP01 Cable Guide Pulley

Extension Reel 30m ERP30 50m ERP50

FRP01 Floatation Raft PTP01 Portable Storage Trolley

CAM027 Axial Camera

FRP01 Floatation Raft CCP60D Duo Coiler

TRP01 Manhole Top Roller

VBP05 Proteus Van Box

CAM028 Pan & Rotate Zoom

24

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COMPATIBLE COILER Push rod coiler CCP60R (Ready) with removable self levelling camera head. Designed to plug directly into the Proteus CCU. Also available as CCP60D (Duo) allowing the Pan & Rotate camera (CAM026) supplied with the Proteus crawler to be attached. Robust construction with powder coated finish. Available with 60 metre or 100 metre rod lengths.

B

A

CCP60

SPECIFICATIONS Product ID:

CCP60 Compatible Coiler

Dimensions

890 x 360 x 690mm (H x W X D)

Power Consumption Weight (without CCU) Temperature Range

17W 21.35kg (47.1lb) -20°C ~ +50°C

Environmental Protection (Camera)

IP68

Environmental Protection (Coiler)

IP54

Internal Pressure

0 ~ 500Bar

Above: A – Compatible Coiler with Pan & Rotate Camera CCP60/CAM026 B – Compatible Coiler with Axial Camera CCP60R/CAM025

26

A

B

27

C

D

MANUAL CABLE REELS Sturdy, rugged and built to withstand harsh environments. Mini-Cam manual cable reels are compact, portable and easy to use. The robust powder coated frame houses high tensile strength Kevlar reinforced inspection cable. Smooth pay-out and re-winding is performance enhanced by the cable layering mechanisim and durable heavy duty turning handle. The specialised crawler connector provides a waterproof seal and there's a removable drip tray for easy cleaning and maintenance. The reels are available in 3 sizes small 100m, mid-size 200m and large 300m reels. The small and mid-size reels can be fitted to our Portable Storage Trolley (PTP01) shown opposite and on page 32, and the large reel is ideal for being installed as part of our Custom Van Fit-Out – see page 42.

SPECIFICATIONS

RMP

Product ID:

RMP100

RMP200

RMP300

530 x 220 x 520mm

530 x 280 x 520mm

530 x 400 x 520mm

Weight

18kg (40lb)

27kg (60lb)

37kg (82lb)

Cable Length

100metres

200metres

300metres

Splash Proof

Splash Proof

Splash Proof

Dimensions (Lx W X H)

Environmental Protection

Left: A – Control Unit CCU210 B – Portable Storage Trolley PTP01 C – Manual Cable Reel 200metre RMP200 D – Manhole Top Roller TRP01

28

Above: Motorised Cable Reel 300metre RAP300

29

MOTORISED CABLE REEL EASY ONE - PERSON OPERATION IN REMOTE LOCATIONS

A

▲ ▲

Mini-Cam motorised cable reels are designed for easy one-person operation in remote locations. The reels are fitted with high tensile strength Kevlar reinforced inspection cable. The ultra-smooth operation is provided by the powerful three phase motor and cable layering mechanism for uninterrupted, tangle free pay-out and re-winding. A rigid, clear safety screen prevents contact with the cable whilst coiling. In the event of an emergency, the reel also features an

▲ ▲

emergency stop button. The specialised crawler connector provides a waterproof seal and there's a removable drip tray for easy cleaning and maintenance. The reel is operated using the dedicated keys and intuitive on-screen display on the Proteus CCU.

Built to the same exacting standards as our manual cable reels, these labour saving motorised reels are sturdy, rugged and built to reliably perform efficient pipeline inspections.

The reels are available in 2 sizes – Large 300m and Small 200m. The 200m reel has secure fixing points for fitting to our Portable Storage Trolley (PTP01) see page 32. Both reels are ideal for being installed as part of our Custom Van Fit-Out – see page 42.

B

C

D

MCR

SPECIFICATIONS Product ID:

RAP300

RAP200

Dimensions (Lx W X H)

530 x 440 x 520mm

530 x 320 x 520mm

Weight

32.5kg (60lb)

42.5kg (40lb)

Cable Length

300metres

200metres

Power Supply

24v

24v

IP Rating

IP54

IP54

A Emergency Stop Button B Cable Self Layering Mechanism C Waterproof Connector D Status Indicator

30

PROTEUS POWER PORTABLE POWER... WHERE WILL IT TAKE YOU! No need to rely on vehicle or mains power. Mini-Cam’s unique Proteus Power Pack enables pipeline inspections in the most remote locations with 5 hours inspection time. The rugged pack is quick and easy to connect. Output short circuit protected, the device features LED Charge status indication, LED battery fault indication, Proteus battery state indication and Proteus auto power down on low battery.

BPP01

SPECIFICATIONS Product ID: Dimensions (L x W x H) Weight

BPP01 280 x 100 x 120mm (11 x 3.9 x 4.7in) 4kg (8.80lb)

Charge Status Indicator

31

PORTABLE STORAGE TROLLEY COMPLETE MOBILITY FOR YOUR PROTEUS SYSTEM Eliminate health hazardous lifting and time consuming carrying to your remote work site. Engineered to allow for the mobile operation of your Proteus Inspection System in difficult to reach areas, such as inside buildings, or other situations a distance away from your vehicle, the trolley securely holds everything you need to efficiently undertake your pipeline inspection. Simply wheel the unit to your location, connect a camera and crawler and you’re up and running in minutes, and with the added convenience of Mini-Cam’s unique Proteus Power Pack (see opposite page), there’s no need to rely on generator or mains power. The power pack enables pipeline inspection in the most remote locations with up to 5 hours inspection time. Designed with simplicity in mind, the trolley incorporates Control Unit CCU208, Manual Cable Reel RMP200 or RMP100, Battery Pack BPP01 and Accessory Case making the whole Proteus system highly portable and suitable for one-man operation.

Available with a choice of cable reel sizes: 200metre (RMP200) or 100metre (RMP100)

PTP01

SPECIFICATIONS Product ID: Dimensions (W x H x D) Weight (unladen)

PTP01 65 x 115 x 74.5cm (25.5 x 45.2 x 29.7in) 09.75kg (21.5lb)

Above: Portable Storage Trolley PTP01 Equipment shown on trolley not included with PTP01

32

33

FLOATATION RAFT PIPE INSPECTION IN FLOWING WATER JUST GOT EASIER! Eliminate the need for man-entry. The floatation raft features three extremely powerful angled auxiliary LED ultra-bright light modules to provide enough light to illuminate pipes in excess of 2000mm Small enough to be lowered down most common sizes of manhole cover, the compact design allows inspection capabilities in pipes from 600mm.

Designed and manufactured in-house to exacting standards, the tough polyethylene construction of the raft body is impact resistant and designed to withstand challenging inspections. An in-built lowering loop makes for quick and easy deployment and retrivial, and the factory tested floatation plate ensures the device is perfectly balanced to eliminate rolling.

ZO EX N

A

D

C

ER

E2

AT

Simply plug and play* with an existing Proteus system

TIFIE

B A Auxiliary Lights B Floatation Plate C Strain Relief

C C

FRP01

SPECIFICATIONS Product ID: Dimensions (Lx W X H) Weight (without camera) IP Rating

FRP01 680 x 420 x 200mm 5.8kg (12.7lb) IP68

*Additional software may be required

34

PROLASER PROFILING WHY DO YOU NEED A PIPE PROFILER? If you are a municipality, consulting engineer or contractor, the Profiler is a necessary tool for the analysis of the true pipe condition prior to and after rehabilitation. When used as a video survey tool it can provide accuracy up to 1mm when measuring pipe size, deformation, erosion encrustation, debris, grease, flows, lateral protrusion, surface damage and holes. A laser scan of a pipe is a valuable addition to any CCTV inspection. It assists tremendously in classification of the pipe observations. WinCan Laserscan software generates the report fully automatically, including diameter, ovality, capacity and also provide XYZ-Data.

PROLASER PROVIDES ACCURATE ANALYSIS OF THE TRUE PIPE CONDITION PRIOR TO AND AFTER REHABILITATION

KEY FEATURES

use in pipe sizes 100mm to 450mm • For Fully to WINCAN LaserScan module • Ideal integrates for measuring real pipe diameters • continuously along the of the pipe Verification of structurallength integrity of • network, ovality and deep corrosion cross-sectional area calculations for • Fast determining flow reduction Deformation measured as an out-of-circle • percentage loss of pipe wall can easily be ascertained • Erosion defects, holes, or other abnormalities • Quantifies XYZ-Data for import into CAD software •

DATA ANALYSIS & DELIVERY The Mini-Cam Laser profiler has been designed to provide accurate and repeatable pipe geometry for many pipeline conditions. Simply attach the device to your camera and WinCan will do the rest! All results are automatically calculated and can be delivered via WinCan.

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MANHOLE TOP ROLLER

FOR SMOOTH GUIDING OF INSPECTION CABLE

Reduces wear by preventing kinks and chaffing to cables and ropes, and assists in the smooth guiding of the inspection cable during your survey. Fully adjustable to most manhole widths.

PRODUCT DETAILS Description Manhole Top Roller

Product Code TRP01

CABLE GUIDE PULLEY FOR SMOOTH GUIDING OF INSPECTION CABLE Reduces wear by preventing kinks and chaffing, and assists in the smooth guiding of the inspection cable during your survey. Comes complete with 12metres of rope and features a quick release mechanism.

QUICK RELEASE

PRODUCT DETAILS Description Cable Guide Pulley

Product Code CGP01

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B

C

D

A

PRODUCT DETAILS Description

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Product Code

A

180mm Roller Skid for CAM023/25

ASS-002-009

B

180mm Roller Skid for CAM026

ASS-001-955

C

130mm Roller Skid for CAM026

ASS-002-160

D

130mm Roller Skid for CAM023/25

ASS-002-008

ROLLER & CENTERING SKIDS INCREASE THE EFFECTIVENESS AND LIFESPAN OF YOUR PIPELINE INSPECTION SYSTEM Use Mini-Cam Roller Skids to increase the effectiveness and lifespan of your pipeline inspection system. Manufactured from high quality materials. No tools or manual adjustments are required, simply fit the skid and the three pivoting arms with specially shaped nylon wheels adjust to fit the required pipe diameter keeping the camera head centered in the pipeline at all times. The roller skids expand the system for use in 15cm to 45cm (6”-18”) pipelines, this enables you to use

your push camera inspection system in pipelines that would otherwise require a crawler system. The roller skids allow inspection cameras to negotiate multiple corners and bends and increase the depth range significantly. Available in 2 sizes to fit Self Levelling Axial Camera (CAM 025) and the Pan & Rotate Camera (CAM026). Manufactured from stainless steel and ABS plastic the device is sturdy, rugged and corrosion resistant to withstand the punishment of daily field work.

CENTERING SKIDS Optimize your view in lines 75mm and larger using the adaptor kit with three centering skids (shown right) supplied with your SOLOPro+ system.

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PRESSURE KIT All you need to purge a Proteus crawler and camera head. Pressurisation is safe, quick and easy. Two kits are available – Standard CO2 and a Nitrogen version for ATEX equipment. Supplied in a handy carry case. Replacement cylinders can be purchased separately.



Product Code: Standard CO2 Kit - PKP01 ATEX Nitrogen Kit - PKPO2EX

LATERAL PIN KIT A useful addition to the SOLOPro+ pipeline inspection system. Used exclusively with the Pan & Rotate camera (CAM026), simply attach the pin to allow the inspection of incoming lateral pipe. The pin adjusts the direction and guides the camera smoothly along the pipe. The kit comes with three sizes of pin small 150mm (6in), medium 225mm (9in) large 300mm (12in), fixings and full instructions.

Product Code: ASS-001-968

ALL TERRAIN WHEELS The All-Terrain Wheels attachment provides better stability for the user when rolling a coiler through rocks, grass, woodland, mud and pavement. Sturdy construction, portable and easy-to-store. Quick and easy to attach and remove, no tools required.

Product Code: SPP-ATA Please Note: The attachment is not intended for use on stairs or curbs.

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ACCESSORIES ENHANCE YOUR INSPECTION SYSTEM WITH GENUINE MINI-CAM ACCESSORIES

A Product

B

C

Description

D

Product Code

Dimensions W x H x D

Length

Weight

ERP50

315 x 360 x 210mm

50 metres

5.6 kg (12.3lb)

Connects equipment to cable reel

ERP30

315 x 360 x 210mm

30 metres

3.8 kg (8.3lb)

Connects cable reel to CCU in vehicle

VBP05

120 x 100 x 35mm

5 metres

-

Durable cable to connect CCU to cable reel

LCP05

-

5 metres

-

A 50 metre Extension Reel

Connects equipment to cable reel

B 30 metre Extension Reel C Van Fit Box D Link Cable

CRAWLER WHEELS

HIGH GRIP FOR GREASY PIPES

Mini-Cam's unique Patent Pending wheel lock device makes changing wheels, quick and easy.

CARBIDE FOR PLASTIC PIPES

N K I

J

O L

E Product E 90mm Wheel F 115mm Wheel G 140mm Wheel H 140mm Extra Large Wheel

F

Fit CRP150 Fit CRP300

3 3 3 3

I 250mm Wheel

-

J 250mm Extra Large Wheel

-

G Product Code

H Product

-

QRW90

K 90mm Carbide Wheel

-

QRW115

L 115mm Carbide Wheel

3

QRW140 (/300)

M 140mm Carbide Wheel

-

QRW140XL

N 90mm High Grip Wheel

3 3

QRW250

O 115mm High Grip Wheel

QRW250XL

P 140mm High Grip Wheel

P

M

Fit CRP150 Fit CRP300

3 3 3 3 3 3

Product Code

-

QRW90CB

-

QRW115CB

-

QRW140CB

-

QRW90HG

-

QRW115HG

-

QRW140HG

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Above: The rear workspace is designed for safe and secure storage. Compartments provide storage for coiler, accessories and ancillary equipment. Right: the crawler compartment features sturdy extending platform shelves to accomodate both CRP150 and CRP300 crawlers.

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CUSTOM VAN FIT-OUTS YOUR COMPLETE MOBILE BUSINESS FULLY EQUIPPED FOR PROFESSIONAL PIPELINE INSPECTION Due to continual expansion our van-fit department has been re-located to a new, larger, dedicated van-fit workshop with multi-vehicle capacity. Our skilled installation technicians and electricians will take your vehicle and transform it into a fully equipped mobile pipeline inspection HQ – ready for work! Strong, yet lightweight quality materials are used throughout the installation. The vehicle is partitioned into a studio area where inspections are controlled from, and a rear workspace from where the inspection equipment is deployed.

A

B

Water wash down systems keep the equipment and work area clean. The in-built inverter battery power enables silent system use in sensitive situations - such as night-time and weekend work. Our best selling regular fit-out comes complete with a host of features tailored to the your business needs, enabling cost effective, efficient and professional pipeline inspections with instant on-site reporting. Customers can also upgrade by choosing from our selection of options (see next page). We also carry out upgrades to older van-fits that require new equipment or the latest technology.

C A Studio area B Monitors and viewing window C LED strobe lights D Hot and Cold Handiwash E Deb hygienic hand cleansing system F Paper towel dispenser

D

E

F

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SPECIFICATIONS - CUSTOM VAN FIT-OUTS REGULAR FIT-OUT Desktop or workbench with lockable drawers Control Unit and PC housings LCD TFT anti-glare monitors 15" to 21"

STUDIO

Concealed wiring Seating for 2 operators Battery status and charging controls 12v low current lighting Intercom system Studio heating with programmable timer Storage for accessories, cones, signs (items supplied separately)

3 3 3 3 3 3 3 3 3 3

Pull-out shelf for notepad Printer Shelf

WORKSPACE

ENERGY

Chemical toilet Special generator powered by the main engine of the truck Sound absorbed fuel generators mounted in the back of the vehicle Gel Batteries for the stand alone usage of the trucks Combinations of different power supplies Protection for all electrical equipment Work areas coated with impact resistant washable surfaces Rack construction for cable reel Heavyweight lockable slider unit for large crawlers 35 litre water tank with pump LCD TFT colour screen for live picture viewing Intercom system

3 3 3 3 3 3 3 3 3 3 3

Tripod storage area Rear workspace heating

EXTERIOR

Armour plate security on all doors LED roof beacons Reversing camera with cab monitor Air compressor Amber LED strobe lighting to front and rear Towbar Rear access step Switches between operation tv system, add-ons and back of vehicle External power supply with CEE socket Solar Panels on the roof Extra 12v sockets

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Denotes optional

AFTER SALES SUPPORT WE ARE RIGHT BEHIND YOU ALL OF THE WAY! At Mini-Cam we pride ourselves on our commitment to going the extra mile with our customer service and after sales support. Full telephone support for sales and administration enquiries is available from 8am until 5pm Monday to Friday. Systems training is available to customers and their employees at our UK Headquarters, your company Headquarters or your preferred location - contact us for full details and costs. Mini-Cam's reputation for service and repair is unrivalled, and we always aim for a rapid turnaround to keep downtime for your business to an absolute minimum.

PARTS E-SHOP QUICK, EASY ONLINE ORDERING AND WORLDWIDE DELIVERY* Appointed Mini-Cam distributors are given access to the online parts shop which has the full range of genuine Mini-Cam spares and accessories, all available to order online with same day despatch if ordered before 3pm. The e-shop stocks parts for all Mini-Cam systems and equipment. www.minicam.co.uk

*Terms and conditions apply - see website for details

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SERVICE SUPPORT FOR JUST WHEN YOU NEED US MOST

NATION W * MO IDE  

BIL SERVIC E SUPPO E RT

Mini-Cam’s enviable reputation for efficient, quality service is now mobile nationwide*. Our dedicated, highly skilled service technicians are available to offer routine maintenance and emergency repairs both on-site and at your depot. Mini-Cam’s Service Support vehicle is equipped and stocked with a range of replacement parts and equipment that will cover almost all eventualities. Mini-Cam customers that need an urgent repair, can take advantage of this our extended service. • Competitive Pricing • Rapid Service Turn-Around • Loan equipment provided** whilst yours is repaired on-site • Minimize downtime • Replacement parts readily available

Service Support Line For further information and to request a Service Support visit please contact: Glenn Guest - Service Manager Office: 01942 270524 8am – 5pm  Monday to Friday Email: [email protected]

*Service Support coverage is Mainland UK only and does not include Scottish Highlands, Scottish Islands, Isle of Wight, Isle of Man, Dublin, Eire, Channel Islands. **Subject to availability.

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HOW TO FIND US Head Office & Production Mini-Cam Limited Unit 4, Yew Tree Way Stonecross Park Golborne Warrington Cheshire WA3 3JD United Kingdom

Contact Us

Telephone: +44 (0) 1942 444555 Facsimile: +44 (0) 1942 273735

Email

General Enquiries: Service Enquiries: UK Sales: International Sales:

[email protected] [email protected] [email protected] [email protected]

www.minicam.co.uk

Sales Showroom & Custom Van Fit-Outs Mini-Cam Limited Innovation House Unit C Kirkstead Way Golborne Warrington WA3 3PY United Kingdom

Sales Showroom Custom Van Fit-Outs

Ki rk

st e

a

ay dW

Head Office Production Service

Contact Us

Telephone: +44 (0) 1942 724052

Email

UK Sales: [email protected] International Sales: [email protected] ©2016 Mini-Cam Ltd. All rights reserved. Mini-Cam, Proteus and ProPIPE names/logos are trademarks of Mini-Cam Ltd. WinCan name/logo are trademarks of CD-Lab and used under licence. Specifications subject to change without notice. Images for illustration purpose only.

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For more InPipe Innovation visit minicam.co.uk

Mini-Cam Limited Unit 4, Yew Tree Way Stonecross Park Golborne Warrington WA3 3JD United Kingdom Tel: +44 (0) 1942 444555 Fax: +44 (0) 1942 273735 Email: [email protected]

PROD0616

www.minicam.co.uk